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Six Sigma Value Stream Mapping

Mark V. Smetanin

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What is the Lean Six Sigma Value Stream Mapping Template for Project Managers?

The Lean Six Sigma Value Stream Mapping (VSM) Workspace is a comprehensive digital toolkit that helps teams visualize, analyze, and optimize their end-to-end processes.

It combines Lean and Six Sigma methodologies in an easy-to-use Miro board — guiding you from understanding your current state to designing your ideal future flow.

This workspace enables you to identify waste, balance flow, improve quality, and build sustainable operational excellence — all in one visual framework.

Who Is It For?

This template is designed for:

  • Lean Six Sigma practitioners (Green & Black Belts)

  • Project managers, product owners, and process engineers

  • Operations, quality, and manufacturing teams

  • Startups and business leaders building continuous improvement cultures

No prior Lean or Miro experience required — the board is fully guided with built-in explanations, examples, and FAQs.

What Problems Does It Solve?

  • Lack of visibility into process flow

  • Bottlenecks and uneven workloads

  • Unclear performance metrics (CT, FPY, LT, WIP)

  • Difficulty aligning teams around process improvement

  • Manual and disconnected improvement tracking

This template gives you a single visual system for mapping processes, defining improvement priorities, and tracking results.

What is inside of this template?

Purpose

Welcome & FAQ

Onboarding area explaining how to navigate and use the template.

Terminology

Simplified definitions for Takt, Pitch, CT, FPY, RTY, WIP, and other Lean terms.

Legend

Visual key for process symbols (process, inventory, delay, Kaizen burst).

Value Stream Map

Core structure for mapping your process: Information → Process → Timeline.

Current State Map

Capture real data (Cycle Time, WIP, FPY) to see how work flows today.

Future State Map

Design your optimized process aligned to Takt Time and customer demand.

Kaizen Backlog

Store and prioritize improvement ideas.

Action Plan & Control Plan

Assign owners, define deadlines, track CT/LT/FPY metrics, and sustain improvements.

How to Use the Template

  1. Start with Terminology + Legend to learn symbols and metrics.

  2. Define Scope and Takt/Pitch to align with demand.

  3. Map the Current State to visualize real bottlenecks and queues.

  4. Design the Future State to remove waste and improve flow.

  5. List Improvement Ideas (Kaizen Backlog) as you analyze gaps.

  6. Plan and Track Actions using the Action Plan & Control Plan.

  7. Monitor metrics weekly (CT, FPY, LT, WIP) to ensure continuous improvement.

Why Use This Template?

  • Fully structured Lean Six Sigma workspace (DMAIC-friendly).

  • AI-optimized — structured for tools like ChatGPT, Gemini, or Copilot to summarize and automate progress.

  • Team-ready — easy to update collaboratively in real time.

  • Data-driven — track performance and improvement metrics visually.

  • Scalable — use across manufacturing, service, software, or startup processes.

Miro Features Used

  • Frames for each phase (Current, Future, Kaizen, Action)

  • Sticky notes for data entry and improvement ideas

  • Color-coded shapes (processes, WIP, delays, Kaizen bursts)

  • Tables for Action Plans and Control Plans

  • Comments for collaboration and updates

  • Connectors for flow visualization

  • Icons for visual cues and status tracking

FAQ

Q1: Who can benefit from this template?

A: Project managers, Lean teams, process owners, and improvement leaders looking to visualize and optimize workflow.

Q2: What metrics should I track?

A: Key metrics include Cycle Time (CT), Lead Time (LT), First Pass Yield (FPY), Rolled Throughput Yield (RTY), and Work In Progress (WIP).

Q3: How often should I update the Control Plan?

A: Review weekly or after each Kaizen activity. For high-change processes, daily updates during pilot stages are recommended.

Example Use Case

A manufacturing team used this template to identify 3 bottlenecks, reduce WIP by 45%, and cut total lead time from 5.5 to 2 days — simply by rebalancing workloads to match Takt Time and implementing quick-changeover (SMED).

Mark V. Smetanin

Product Portfolio Director @ CHM inc.

E-commerce, AdTech, SalesFunnels, ShortTermRentals, Property Management, SAAS, Communication models, API, Payments, Fintech.


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